Lalith Corrugating is a pioneer in the field of Corrugated Fiber Board Containers. They are in the business of corrugated Fiber-Board containers for the past Four decades.
Corrugman : Could you brief us about Lalith Corrugating Private Limited?
Ajith Jain : Lalith Corrugating Private Limited is a leading manufacturer of high-quality corrugated packaging solutions, catering to various industries with customized and durable packaging products. The company specializes in producing multi-color printed cartons, corrugated rolls, punched cartons, and drywall partitions, ensuring superior strength, precision, and sustainability.
With a commitment to innovation and customer satisfaction, Lalith Corrugating Private Limited employs advanced manufacturing techniques and quality control measures to meet industry standards. Their products are widely used in sectors such as e-commerce, FMCG, pharmaceuticals, and industrial packaging, making them a trusted name in the corrugation industry.
CM : What are your company’s mission & vision?
AJ : Mission: To deliver high-quality, durable, and sustainable corrugated packaging solutions that meet the evolving needs of industries. Vision: To be a leading packaging solutions provider known for innovation, quality, and customer satisfaction.
” Lalith Corrugating has gained patronage in various industries like :Food and Beverage, Apparels, IMFL, Precision Equipment, Automobiles, Engineering Other Bulk Products ”
CM : What are the products offered by Lalith Corrugating Private Limited?
AJ : Lalith Corrugating Private Limited manufactures a variety of corrugated fiberboard packaging solutions tailored to different industries. Their product range includes multi-color printed cartons that enhance branding and marketing appeal, corrugated rolls that provide cushioning and impact resistance, and punched cartons designed for specialized packaging needs.
The company also produces drywall partitions used in construction for added insulation and durability. Additionally, they offer custom packaging solutions based on customer specifications, ensuring eco-friendly and cost-effective packaging options.
CM : How do you determine the ideal flute size and GSM for different applications of corrugated rolls?
AJ : The selection of flute size and GSM depends on the packaging application and the level of protection required. Larger flute sizes, such as A-flute, provide better cushioning, making them suitable for fragile products, whereas smaller flute sizes like E and F-flute offer smoother surfaces, ideal for retail and printing applications.
The GSM selection varies based on the weight and durability requirements, with lower GSM being used for lightweight packaging and higher GSM for heavy-duty applications. Lalith Corrugating Private Limited customizes flute profiles and GSM specifications to match the needs of different industries, ensuring durability and cost efficiency.
CM : What factors influence the strength and precision of punched cartons, and how is uniformity maintained in the die-cutting process?
AJ : The strength of punched cartons depends on the quality of raw materials, die-cutting precision, adhesive application, and consistency in production. High-quality kraft paper ensures durability, while advanced die-cutting machines maintain uniformity by reducing defects and material wastage.
Adhesive bonding techniques play a crucial role in ensuring the structural integrity of cartons. To achieve uniformity, Lalith Corrugating Private Limited employs quality control measures and precision technology, ensuring that each batch of cartons meets exact specifications.
CM : What printing techniques are used to ensure durability, smudge
resistance, and high-resolution prints on multi-color printed cartons?
AJ : Lalith Corrugating Private Limited uses a range of printing techniques to achieve high-quality prints on cartons. Flexographic printing is preferred for large-volume production, while offset printing provides high-definition graphics for detailed branding.
To enhance durability, UV coating is applied to prevent smudging and moisture damage. The use of water-based inks ensures vibrant colors while maintaining eco-friendliness. These techniques collectively result in visually appealing, long-lasting prints on packaging materials.
CM : What corrugated materials are used in drywall partitions, and how do they contribute to fire resistance and acoustic insulation?
AJ : Drywall partitions manufactured by Lalith Corrugating Private Limited use specialized corrugated materials designed for structural stability, fire resistance, and sound insulation. Fire-retardant coatings slow down flame spread, while the corrugated structure provides excellent acoustic insulation by absorbing sound waves and reducing noise transmission. These lightweight yet durable partitions are widely used in commercial and residential construction projects for improved safety and efficiency.
CM : What are the testing methods used to evaluate stacking strength, burst strength, and impact resistance of corrugated boxes?
AJ : Lalith Corrugating Private Limited ensures the durability of its corrugated boxes through various quality control tests. The compression test determines the stacking strength by applying pressure until the box collapses. The burst strength test measures resistance against sudden pressure changes.
The drop test simulates real-world impacts to assess box durability, while the edge crush test (ECT) evaluates how well the box withstands vertical compression. These tests ensure that packaging can endure handling and transportation challenges.
CM : What treatments or coatings are applied to improve moisture resistance and extend the shelf life of corrugated products?
AJ : To enhance moisture resistance, Lalith Corrugating Private Limited applies various treatments, including wax coatings to prevent water absorption, water-resistant laminations to improve durability in humid environments, and barrier coatings for added protection in food and beverage packaging. These treatments ensure that corrugated products maintain their strength and longevity even in challenging storage and transportation conditions.
CM : How do variations in flute profiles affect the flexibility and cushioning properties of corrugated rolls?
AJ : Flute profiles play a critical role in determining the performance of corrugated rolls. Larger flutes, such as A and C-flute, provide excellent cushioning and shock absorption, making them ideal for heavy-duty applications.
Smaller flutes, such as B, E, and F-flute, offer better flexibility and smoother surfaces, making them suitable for high-quality printing and compact packaging. Lalith Corrugating Private Limited optimizes flute selection based on the packaging needs of different industries.
CM : What adhesives and bonding techniques are used in multi-color printed cartons to ensure long-lasting durability?
AJ : The durability of multi-color printed cartons depends on the adhesives and bonding techniques used in their production. Lalith Corrugating Private Limited employs water-based adhesives for eco-friendly bonding, hot-melt adhesives for fast and secure sealing, and lamination techniques to enhance strength and resistance to external elements. These methods ensure that cartons remain intact during transportation and storage.
CM : What technology is used for high-precision die-cutting in punched cartons to ensure consistency and minimal material waste?
AJ : Lalith Corrugating Private Limited utilizes advanced technology for high-precision die-cutting to achieve uniformity and minimize material wastage. CNC die-cutting machines ensure precision with minimal deviation, while laser cutting technology provides sharp and accurate cuts. Automated quality checks further enhance efficiency, ensuring that each punched carton meets exact specifications without excessive material waste.
CM : May we know about your environmental management policies?
AJ : The company is committed to environmental sustainability and follows strict policies to minimize its carbon footprint. It prioritizes the use of recyclable and eco-friendly raw materials, implements waste management practices, and adheres to industry standards for sustainable packaging. Efforts are taken to reduce energy consumption, optimize resources, and incorporate green practices to contribute to a cleaner and healthier environment.
CM : How advanced are Lalith Corrugating Private Limited’s lab facilities in testing and ensuring the quality of corrugated boxes?
AJ : The company has a dedicated quality control lab equipped with modern testing facilities to ensure the strength, durability, and reliability of its corrugated boxes. Advanced testing methods, including compression tests, burst strength tests, and moisture resistance analysis, are conducted to meet industry standards. The in-house lab ensures that every product undergoes stringent quality checks before dispatch, ensuring customer satisfaction and compliance with packaging regulations.
CM : Challenges and Competitions you are facing in the market?
AJ : Like any industry, the corrugated packaging sector faces challenges such as fluctuating raw material prices, increasing competition, and evolving customer demands. The rise of sustainable alternatives and regulatory changes in packaging standards also pose challenges. However, Lalith Corrugating Private Limited overcomes these hurdles through innovation, customer-focused solutions, and operational efficiency, maintaining its competitive edge in the market.
CM : Any Business expansions?
AJ : The company aims to expand its production capacity, enhance technological capabilities, and explore new markets in the future. It is focused on adopting automation, improving product innovation, and diversifying its product range to meet evolving customer needs. Strengthening its presence in domestic and international markets, investing in sustainable packaging solutions, and maintaining a leadership position in the corrugated packaging industry are part of its long- term growth strategy.
CM : What are the latest technological advancements in the Indian corrugation industry, and how are they shaping its future?
AJ : The Indian corrugation industry is witnessing significant advancements, including automation in manufacturing, AI-driven quality control, and the adoption of sustainable packaging solutions. Automation reduces labor costs and improves production efficiency, while AI technology enhances consistency and reduces defects.
There is also a growing shift towards biodegradable and recyclable materials, making the industry more environmentally friendly. These advancements are shaping the future of the industry by improving efficiency, reducing waste, and meeting increasing consumer demand for sustainable packaging.
CM : What is the growth potential and future outlook of the Indian corrugation industry?
AJ : The Indian corrugation industry is poised for significant growth due to increasing demand from the e-commerce, retail, and FMCG sectors. The shift towards sustainable and eco-friendly packaging is driving innovation and market expansion. The adoption of digital printing and automation technologies is further enhancing production efficiency and reducing costs.
As businesses continue to prioritize environmentally responsible packaging solutions, the Indian corrugation industry is expected to experience steady growth, making it a key sector in the country manufacturing and logistics landscape.
” Lalith Corrugating Private Limited overcomes these hurdles through innovation, customer-focused solutions, and operational efficiency, maintaining its competitive edge in the market “
