By providing the quality product and having experienced knowledge of the market, We Vishnu Packaging have been able to attain huge client base.
Corrugman : Could you brief us about Vishnu Packaging?
Thanigasalam.T : VISHNU PACKAGING, was started in the year 2009 with a semi automatic plant for the manufacturing of corrugated boxes to cater the packaging industry. Today, we have grown substantially to the extent of having a group of three companies in two locations. Our present installed capacity is 30 TPD at two locations. Our success mantra behind this cherishing growth is our constant drive to improvise, integrate and innovate as per the industry demand. Production of corrugated boxes from fully automatic 5 ply plant has made us one of the leaders in adopting new concepts and technology. Our establishments are located in a serene area near Gummidipoondi with proximity to Andhra Pradesh and in Trichy in center of Tamilnadu. Since inception, we have prioritized focus towards continuous improvement based on specific product quality and the end-user requirements.
CM : What are your company’s principles & mission?
TT : Our Mission is to provide industry friendly quality products on time for entire satisfaction of customers. To grow continuously and strive for excellence to be a leader in the field. Our workforce is taken through systematic training right from the beginning, quality consciousness has been deeply inculcated in all the work methods, as we strongly believe that the success comes only from good team work.
“Our products are high in demand due to their premium quality and affordable prices. We ensure to timely deliver these products to our clients, through this we have gained a huge clients base in the market”
CM : At Vishnu Packaging, what are the main products you manufacture, and which ones are considered your core offerings in the packaging industry?
TT : We produce all kinds of corrugated boxes supplying to various industries. Say Home Appliances, Automobiles, Electronics, Foods and Exports etc.
CM : Technical features of your manufacturing plant such as Capacity, Facilities, etc.?
TT : We have a complete automatic 5 ply plant with deckle size of 1800 mm along with 3 colour Printer slotter with die cutter along with fully automatic flap pasting machines. We can convert 30 tons of kraft paper into boxes daily if single size job is done in a day.
CM : Can you explain the structural differences between 3 Ply and 5 Ply Corrugated Boxes at Vishnu Packaging and their specific applications in various industries?
TT : If customers ask us to design or redesign their corrugated boxes, we very well explain the differences between 3 ply and 5 ply boxes. Usually the design is done based on the load, which is on product or on boxes. If the product inside the box is going to take the load during the stacking then 3 ply box is sufficient to do the requirement or else we normally suggest for 5 ply boxes. Also based on the shipping style, we suggest the number of ply and strength of the box etc.
CM : How does Vishnu Packaging assess the quality and strength of its corrugated boxes during the production process?
TT : Normally, during the production, the online quality team select the sample and do all the test in our lab to ensure the final quality is reached in FG. If deviations are noticed then the same is rectified immediately and it never ever reach the customers.
CM : Describe the die-cutting process used at Vishnu Packaging for manufacturing customized corrugated boxes. What are its advantages over other methods?
TT : Basically, the die cut boxes are used for aesthetic purpose if the product is displayed along with box in show case or if any special support is required to hold the parts being packed.
Die cutting is the Process where in the dimension of the boxes are more accurate as compared to any other methods being followed in industry. Various type of die cutting machines are used and among all the Rotary die cutting is most popular for high volume productions.
CM : What factors influence the adhesive strength of BOPP tapes produced by Vishnu Packaging, and how can consistent quality be maintained in production?
TT : In BOPP tapes, adhesive strength determined by the quantity of gum used per sq mt of film. It is usually done based on the customers requirement and always the total micron of BOPP tapes decides the strength of the whole tape.
CM : Explain the differences in the applications of transparent and brown BOPP tapes manufactured by Vishnu Packaging. Why are these tapes suitable for specific uses?
TT : Brown tape blends in with the natural color of a box, while transparent tape is visually unobtrusive. Brown tape is more durable than transparent tape and is resistant to abrasion and UV radiation. Brown tape is more water resistant than transparent, Brown tape is more temperature tolerant than transparent tape.
Brown tape is commonly used in warehousing and moving companies. Transparent tape can be used for putting up notices, sealing letters, or securing gauze or a small bandage.
Brown tape can leave a color stain on the surface it’s stuck to, which can be removed with a towel, water, oil, or soap.
CM : How does Vishnu Packaging ensure that its pallet boxes are compatible with various transportation and storage systems in different industries?
TT : Most of our pallet boxes being supplied to the Engineering and automotive industries are with Edge Boards in the corners to enhance the overall strength of the pallet boxes if pallets are kept one over the other during transport in the container.
CM : What are the critical design considerations when creating industrial-grade cardboard pallet boxes at Vishnu Packaging?
TT : We consider the overall weight of the parts being packed, type of transport, no. of loading and unloading cycle before reaching the end point, type of loading in container etc.
CM : How would you optimize the manufacturing process of isolation beds at Vishnu Packaging to enable rapid production during emergencies?
TT : We worked 24×7 during the manufacturing of Isolation beds, obtained the special permissions from concern authorities for the movements of people and goods.
CM : What steps would you take to reduce production waste while maintaining the quality of packaging products like corrugated boxes and BOPP tapes at Vishnu Packaging?
TT : Reduction of production wastage is a continuous improvement and we identify the waste as paid up and unpaid wastes. To reduce the paid up wastes we do re engineering of design with the permission of customers. For unpaid wastage, we do continuous improvement in process.
CM : How advanced are your lab facilities in ensuring the quality of your cartons?
TT : We have in-house Lab to test starting from Raw materials to finish goods. All the instruments such as BS testing, Compression testing, ECT and RCT testing, etc is available to support the quality production.
CM : Challenges or Competitions you are facing in the market?
TT : Other than the competitions, we understand the requirement of our customers to stand in the market. We support our customers based on their needs and understand their value of time.
CM : Any Business expansion plans in future?
TT : As expansion, we are setting up a new facility at Ocherry, Ranipet, Tamilnadu in 8 acres land with 2 Lacs sqft. shed for manufacturing.
CM : How is technology advancing in the Indian corrugation industry?
TT : The corrugated packaging industry is advancing in several ways, Digital printing, Smart packaging, Advanced structural design, Fit-to-product systems etc.
CM : What is your perspective on the growth of the Indian corrugation industry in recent years, and what are its future prospects?
TT : Sustainable industry and long way to go as it has no replacements with respect to its cost.
